Product Description: Radiation-Resistant Long-Life Wire Extrusion Line for Critical Applications
The Radiation-Resistant Long-Life Wire Extrusion Line for Critical Applications is a state-of-the-art industrial solution engineered for producing high-performance wires in demanding environments. This Wire Extrusion Line is designed with advanced radiation-resistant materials and a robust construction, ensuring a lifespan of 40 to 60 years under rigorous operational conditions. Integrated PLC intelligent control allows precise monitoring and automation, delivering consistent quality and maximum production efficiency.
Applications
This Wire Extrusion Line is ideal for nuclear power facilities, aerospace projects, and other critical industries that require highly reliable and durable wires. It is suitable for manufacturing insulated power cables, shielding wires, and specialty conductors that must withstand extreme radiation, temperature, and mechanical stress. Its precision control ensures uniform extrusion quality across all wire types.
Application Fields
This extruder series is primarily used for producing nuclear-grade cables and radiation-resistant wires required in nuclear power plants, research reactors, and high-energy facilities. It is suitable for control cables, instrumentation cables, signal transmission lines, and power supply wires that must operate safely in high-radiation, high-temperature, and long-service-life environments. The system is also applicable to specialized industrial sectors where extreme durability and operational stability are required.
Technical Specifications
| Machine Model |
Pay-off Type |
Screw Diameter |
Screw L/D Ratio |
Extrusion Capacity |
Mainframe Power |
Wire Diameter Range |
| ZD-60+35 |
Active / Passive Pay-off |
Ø60 mm |
26:1 |
110 kg/h |
18.5 kW |
Ø1.2-10 mm |
| ZD-70+40+40 |
Active / Passive Pay-off |
Ø70 mm |
26:1 |
160 kg/h |
37 kW |
Ø1.5-12 mm |
| ZD-80+50+50 |
Active / Passive Pay-off |
Ø80 mm |
26:1 |
220 kg/h |
55 kW |
Ø2.0-20 mm |
| ZD-90+50 |
Active / Passive Pay-off |
Ø90 mm |
26:1 |
300 kg/h |
75 kW |
Ø5.0-42 mm |
| ZD-100+60+60 |
Active / Passive Pay-off |
Ø100 mm |
25:1 |
400 kg/h |
110 kW |
Ø5.0-42 mm |
| Cooling System |
Capstan Power |
Accumulator Type |
Take-up Type |
Electrical Control |
| Single Layer / Double U Type |
4 kW |
Horizontal |
Double-axis Axle-mounted / Bundle |
Frequency Control + PLC Control |
| Single Layer / Double U Type |
4 kW |
Horizontal |
Double-axis Axle-mounted / Bundle |
Frequency Control + PLC Control |
| Single Layer / Double U Type |
5.5 kW |
Horizontal |
Double-axis Axle-mounted / Bundle |
Frequency Control + PLC Control |
| Single Layer / Double U Type |
7.5 kW |
Horizontal |
Shaftless Double Bobbin / Bonding |
Frequency Control + PLC Control |
| Single Layer / Double U Type |
7.5 kW |
Horizontal |
Shaftless Double Bobbin / Bonding |
Frequency Control + PLC Control |
Advantages
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Radiation-Resistant Design: Built for environments with high radiation exposure, ensuring long-term durability.
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Long-Life Operation: Engineered to operate efficiently for 40–60 years with minimal maintenance.
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High Precision Extrusion: PLC intelligent control provides uniform wire diameter and consistent insulation quality.
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Versatile Applications: Compatible with a wide range of conductive materials and critical industry standards.
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Global Industrial Compatibility: Meets international manufacturing requirements, suitable for worldwide deployment.
The Radiation-Resistant Long-Life Wire Extrusion Line combines precision, reliability, and durability to deliver superior performance for critical wire manufacturing. Its advanced automation and robust design make it an essential solution for industries demanding high-quality, long-lasting wires.
Conclusion
Optimized for high-demand industrial sectors, this Wire Extrusion Line provides a scalable, reliable, and future-proof solution for enterprises expanding their production capabilities in strategic global industrial markets.
